Optimal lineside replenishment is key to improve your Overall Equipment Effectiveness (OEE):
- To avoid waiting time for machines
- To eliminate intermediate stock
But also: the manual operations to perform these tasks are not ergonomic and can create safety issues for operators.
Our efforts improve Line Side Replenishment (LSR), while eliminating line starvation and mistakes, and avoid operators having to perform these repetitive tasks.
Our Solution: Cobots for Material Feeding
OMRON offers a wide array of robotic solutions, not only improving throughput, but freeing workers to concentrate on value-add tasks.
Collaborative robots for material feeding.
The Cobot picks packaging consumables as cartons from one position and places them directly onto the conveyor or in the packaging machine. This reduces or even eliminates the need to manually unload these consumables.
Other examples are Selective Compliance Assembly Robot Arms (SCARA) solutions that are tasked with loading bottles or other containers or high speed parallel robotic solutions used to orientate and align-items.
Benefits of an Automated Consumables Supply
- Avoids costly and time-consuming line starvation.
- Improves production consistency & output.
- Avoids repetitive tasks and reduces worker stress.
- Allows verification of the correct package and product combination through traceability.
See the Solution in Action
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Robotic Bottle Unscrambler – POSIROBOT | Up to 300 bpm | Posimat
Robotic bottle unscrambler with 360º orientation and puck line compatibility. POSIROBOT handles any bottle shape at 115 bottles/min with a single robot, and feeds pucks or the line directly. ▶ See the POSIROBOT: Asymmetrical bottles, frequent format changes and puck lines are where conventional unscramblers reach their limit. POSIROBOT uses robotic heads and vacuum transfer to orient and place each container with no mechanical pressure and no format parts. KEY FEATURES - 115 bottles/min with a single robot head - 360º bottle orientation - Multiformat — any shape and dimension - Puck line compatible - Gentle handling throughout the entire process - High-efficiency transfer system, simple by design WHY POSIMAT - Vacuum-only transfer — no chains, ramps, elevators or wear parts - Low maintenance and simple operation - 40 years engineering bottle handling from Barcelona APPLICATIONS Personal care · Home care · Food · Pharma · Motor oil Running asymmetrical bottles or a puck line? Send us your format: — POSIMAT, S.A. · Barcelona, Spain Bottle unscramblers, cap sorters, air conveyors and robotic unscrambling solutions.
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Robotic Bottle Unscrambler – POSIROBOT | Up to 300 bpm | Posimat
Robotic bottle unscrambler with 360º orientation and puck line compatibility. POSIROBOT handles any bottle shape at 115 bottles/min with a single robot, and feeds pucks or the line directly. ▶ See the POSIROBOT: Asymmetrical bottles, frequent format changes and puck lines are where conventional unscramblers reach their limit. POSIROBOT uses robotic heads and vacuum transfer to orient and place each container with no mechanical pressure and no format parts. KEY FEATURES - 115 bottles/min with a single robot head - 360º bottle orientation - Multiformat — any shape and dimension - Puck line compatible - Gentle handling throughout the entire process - High-efficiency transfer system, simple by design WHY POSIMAT - Vacuum-only transfer — no chains, ramps, elevators or wear parts - Low maintenance and simple operation - 40 years engineering bottle handling from Barcelona APPLICATIONS Personal care · Home care · Food · Pharma · Motor oil Running asymmetrical bottles or a puck line? Send us your format: — POSIMAT, S.A. · Barcelona, Spain Bottle unscramblers, cap sorters, air conveyors and robotic unscrambling solutions.Related Products
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See also our other Key Applications & Solutions
Automatic repacking for the retail channel
Repacking from single variety to mixed cases creates several challenges. To handle & optimize the inflow of different goods, OMRON brings together a complete line of robotic automation products into a single, fully integrated packaging system.
Intralogistics & Intermediate Stocks
Our wide array of smart robotic solutions optimizes the throughput and availability of goods needed.
Unpacking and Distribution of Arriving Goods
Together with our partners OMRON can address unpacking and distribution of arriving goods issues and realize fully automated handling & movement of these goods.
End-of-Line Palletizing
Together with our partners we realize smart and efficient EOL-palletizing solutions.
Call us
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Most questions are answered within 24 hoursLineside replenishment
We offer a wide array of robotic solutions, not only improving throughput, but freeing workers to concentrate on value-add tasks.
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