ZW Series

Non-contact, Confocal, white LED displacement sensor

Strict quality control, production speed and appearance inspection are constantly increasing. To meet these demands, stable measurements during movement for quality inspection without compromising manufacturing speed are required. Harnessing the benefits of the white light confocal principle, the ZW Series meets these demands for most any material type (glass, metal, plastic, etc.) and shape (round, flat, uneven, etc).

Spot diameter sizes range from 190 µm down to 4 µm, improving the ability scan minute profiles
Small spot diameter down to 9µm improving the ability to measure minute profiles
Constant spot diameter throughout total measuring range
Slim form factor pen and 90⁰ elbow types – fits anywhere
Response time as fast as 20µs - Enables high-speed sampling during motion
High Resolution of 0.25µm allows hairline pattern measurements or irregular surfaces
Linearity down to ±0.3µm regardless of material type, as a result no tuning is required
Superb angle compensation of ±25⁰ makes the measurement of round or inclined surfaces possible
Machine control integration made easy with available DLL files

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Specifications & ordering info

Ordering information

ZW-8000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-8000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	4 µm dia.	0.25 µm	2 m	ZW-S8010 2M
	10±0.5 mm	4 µm dia.		0.3 m	ZW-S8010 0.3M
	20±1 mm	7 µm dia.		2 m	ZW-S8020 2M
	20±1 mm	7 µm dia.		0.3 m	ZW-S8020 0.3M
	30±2 mm	10 µm dia.		2 m	ZW-S8030 2M
	30±2 mm	10 µm dia.		0.3 m	ZW-S8030 0.3M
Pen-shaped straight	7±0.3 mm	7 µm dia.		2 m	ZW-SP8007 2M
	7±0.3 mm	7 µm dia.		0.3 m	ZW-SP8007 0.3M
	10±0.7 mm	10 µm dia.		2 m	ZW-SP8010 2M
	10±0.7 mm	10 µm dia.		0.3 m	ZW-SP8010 0.3M
Pen-shaped right angle	7±0.3 mm	8 µm dia.		2 m	ZW-SPR8007 2M
	7±0.3 mm	8 µm dia.		0.3 m	ZW-SPR8007 0.3M
	10±0.7 mm	11 µm dia.		2 m	ZW-SPR8010 2M
	10±0.7 mm	11 µm dia.		0.3 m	ZW-SPR8010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-8000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCS is included) Note: Extension Fiber Cable ZW-XF80⬜⬜R can be used with the firmware version 3.000 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF8002R
	5 m	ZW-XF8005R
	10 m	ZW-XF8010R
	20 m	ZW-XF8020R
	30 m	ZW-XF8030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFCS

ZW-7000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-7000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	50 µm dia.	0.25 µm	2 m	ZW-S7010 2M
	10±0.5 mm	50 µm dia.		0.3 m	ZW-S7010 0.3M
	20±1 mm	70 µm dia.		2 m	ZW-S7020 2M
	20±1 mm	70 µm dia.		0.3 m	ZW-S7020 0.3M
	30±2 mm	100 µm dia.		2 m	ZW-S7030 2M
	30±2 mm	100 µm dia.		0.3 m	ZW-S7030 0.3M
	40±3 mm	120 µm dia.		2m	ZW-S7040 2M
	40±3 mm	120 µm dia.		0.3m	ZW-S7040 0.3M
Pen-shaped straight	7±0.3 mm	130 µm dia.		2 m	ZW-SP7007 2M
	7±0.3 mm	130 µm dia.		0.3 m	ZW-SP7007 0.3M
	10±0.7 mm	170 µm dia.		2 m	ZW-SP7010 2M
	10±0.7 mm	170 µm dia.		0.3 m	ZW-SP7010 0.3M
Pen-shaped right angle	7±0.3 mm	150 µm dia.		2 m	ZW-SPR7007 2M
	7±0.3 mm	150 µm dia.		0.3 m	ZW-SPR7007 0.3M
	10±0.7 mm	190 µm dia.		2 m	ZW-SPR7010 2M
	10±0.7 mm	190 µm dia.		0.3 m	ZW-SPR7010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-7000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFCM is included) Note: Cables of 10, 20, and 30 m can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF7002R
	5 m	ZW-XF7005R
	10 m	ZW-XF7010R
	20 m	ZW-XF7020R
	30 m	ZW-XF7030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFCM

ZW-5000

Sensor Head

Type	Measuring range	Spot diameter	Static resolution 2 Values when the Sensor Controller ZW-5000T is used.	Cable length	Order code
Square-shaped straight	10±0.5 mm	9 µm dia.	0.25 µm	2 m	ZW-S5010 2M
	10±0.5 mm	9 µm dia.		0.3 m	ZW-S5010 0.3M
	20±1 mm	13 µm dia.		2 m	ZW-S5020 2M
	20±1 mm	13 µm dia.		0.3 m	ZW-S5020 0.3M
	30±2 mm	18 µm dia.		2 m	ZW-S5030 2M
	30±2 mm	18 µm dia.		0.3 m	ZW-S5030 0.3M
Pen-shaped straight	7±0.3 mm	13 µm dia.		2 m	ZW-SP5007 2M
	7±0.3 mm	13 µm dia.		0.3 m	ZW-SP5007 0.3M
	10±0.7 mm	18 µm dia.		2 m	ZW-SP5010 2M
	10±0.7 mm	18 µm dia.		0.3 m	ZW-SP5010 0.3M
Pen-shaped right angle	7±0.3 mm	15 µm dia.		2 m	ZW-SPR5007 2M
	7±0.3 mm	15 µm dia.		0.3 m	ZW-SPR5007 0.3M
	10±0.7 mm	20 µm dia.		2 m	ZW-SPR5010 2M
	10±0.7 mm	20 µm dia.		0.3 m	ZW-SPR5010 0.3M

Sensor Controller with EtherCAT

Appearance	Power supply	Output type	Order code
	24 VDC	NPN/PNP	ZW-5000T

Cable

Item	Cable length	Order code
Extension Fiber Cable (from Sensor Head to Sensor Controller), (Fiber Adapter ZW-XFC2 is included) Note: Extension Fiber Cable ZW-XF50⬜⬜R can be used with the firmware version 2.100 or later. If you have an old version Sensor Controller, register as a Sysmac member and download the latest firmware and tools to update your Sensor Controller. Refer to the Sysmac member registration sheet that is enclosed with the Sensor Controller for details on member registration and firmware download.	2 m	ZW-XF5002R
	5 m	ZW-XF5005R
	10 m	ZW-XF5010R
	20 m	ZW-XF5020R
	30 m	ZW-XF5030R
Fiber Adapter (used between Sensor Head pre-wired cable and Extension Fiber Cable)	–	ZW-XFC2

Common cables

Item	Cable length	Order code
Parallel cable for ZW-8000T/7000T/5000T 32-pole (included with Sensor Controller ZW-8000T/7000T/5000T)	2 m	ZW-XCP2E
RS-232C Cable for personal computer	2 m	ZW-XRS2
RS-232C Cable for PLC/programmable terminal	2 m	ZW-XPT2

Appearance

Item

Cable length

Order code

Parallel cable for ZW-8000T/7000T/5000T

32-pole (included with Sensor Controller ZW-8000T/7000T/5000T)

2 m

ZW-XCP2E

RS-232C Cable for personal computer

2 m

ZW-XRS2

RS-232C Cable for PLC/programmable terminal

2 m

ZW-XPT2

Recommended EtherCAT Communications Cables

Use Straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (braiding and aluminum foil tape) for EtherCAT.

Cable with Connectors

Item	Recommended manufacturer	Cable length(m) 2 Standard type cables length 0.2, 0.3, 0.5, 1, 1.5, 2, 3, 5, 7.5, 10, 15 and 20m are available. Rugged type cables length 0.3, 0.5, 1, 2, 3, 5, 10 and 15m are available	Order code
Standard type Cable with Connectors on Both Ends (RJ45/RJ45)Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH 2 The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. Cable color: Yellow 2 Cables colors are available in blue, yellow, or Green	OMRON	0.3	XS6W-6LSZH8SS30CM-Y
		0.5	XS6W-6LSZH8SS50CM-Y
		1	XS6W-6LSZH8SS100CM-Y
		2	XS6W-6LSZH8SS200CM-Y
		3	XS6W-6LSZH8SS300CM-Y
		5	XS6W-6LSZH8SS500CM-Y
Rugged type Cable with Connectors on Both Ends (RJ45/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T421-AMD-K
		0.5	XS5W-T421-BMD-K
		1	XS5W-T421-CMD-K
		2	XS5W-T421-DMD-K
		5	XS5W-T421-GMD-K
		10	XS5W-T421-JMD-K
Rugged type Cable with Connectors on Both Ends (M12 Straight/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T421-AMC-K
		0.5	XS5W-T421-BMC-K
		1	XS5W-T421-CMC-K
		2	XS5W-T421-DMC-K
		5	XS5W-T421-GMC-K
		10	XS5W-T421-JMC-K
Rugged type Cable with Connectors on Both Ends (M12 Right-angle/RJ45)Wire Gauge and Number of Pairs: AWG22, 2-pair Cable	OMRON	0.3	XS5W-T422-AMC-K
		0.5	XS5W-T422-BMC-K
		1	XS5W-T422-CMC-K
		2	XS5W-T422-DMC-K
		5	XS5W-T422-GMC-K
		10	XS5W-T422-JMC-K

Note:

For details, refer to Cat.No.G019.

Cables/Connectors

Wire Gauge and Number of Pairs: AWG24, 4-pair Cable

Item	Appearance	Recommended manufacturer	Order code
Cables	–	Hitachi Metals, Ltd.	NETSTAR-C5E SAB 0.5 × 4P CP 2 We recommend to use above cable and connector together.
	–	Kuramo Electric Co.	KETH-SB 2 We recommend to use above cable and connector together.
	–	SWCC Showa Cable Systems Co.	FAE-5004 2 We recommend to use above cable and connector together.
RJ45 Connectors	–	Panduit Corporation	MPS588-C 2 We recommend to use above cable and connector together.

Wire Gauge and Number of Pairs: AWG22, 2-pair Cable

Item	Appearance	Recommended manufacturer	Order code
Cables	–	Kuramo Electric Co.	KETH-PSB-OMR 2 We recommend to use above cable and connector together.
Cables	–	JMACS Japan Co.,Ltd.	PNET/B 2 We recommend to use above cable and connector together.
RJ45 Assembly Connector		OMRON	XS6G-T421-1 2 We recommend to use above cable and connector together.

Note:

Connect both ends of cable shielded wires to the connector hoods.

Industrial switching hubs for Ethernet

Number of ports	Failure detection	Current consumption	Order code
3	None	0.22 A	W4S1-03B
5	None	0.22 A	W4S1-05B
5	Supported	0.22 A	W4S1-05C

Note:

Industrial switching hubs cannot be used for EtherCAT.

EtherCAT junction slaves

Appearance	Number of ports	Power supply voltage	Current consumption	Order code
	3	20.4 to 28.8 VDC (24 VDC -15 to 20%)	0.08A	GX-JC03
	6	20.4 to 28.8 VDC (24 VDC -15 to 20%)	0.17A	GX-JC06

Note:

Please do not connect EtherCAT junction slave with OMRON position control unit, Model CJ1W-NC⬜81/⬜82.
EtherCAT junction slaves cannot be used for EtherNet/IP^TM and Ethernet.

Automation Software Sysmac Studio

Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually.

Each model of licenses does not include DVD.

Item	Specifications	Number of licenses	Media	Standards	Order code
Sysmac Studio Standard Edition Ver.1⬜⬜ 2 ZW-8000/7000/5000 is supported by Sysmac Studio version 1.22 or higher.	The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave, and the HMI. Sysmac Studio runs on the following OS. Windows 7 (32-bit/64-bit version)/Windows 8 (32-bit/64-bit version)/ Windows 8.1 (32-bit/64-bit version)/Windows 10 (32-bit/64-bit version) This software provides functions of the Measurement Sensor Edition. Refer to your OMRON website for details.	– (Media only)	DVD	–	SYSMAC-SE200D
		1 license 2 Multiple licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses).	–	–	SYSMAC-SE201L
Sysmac Studio Measurement Sensor Edition Ver.1.⬜⬜	Sysmac Studio Measurement Sensor Edition is a limited license that provides selected functions required for ZW-series Displacement Sensor settings. Because this product is a license only, you need the Sysmac Standard Edition DVD media to install it.	1 license	–	–	SYSMAC-ME001L
Sysmac Studio Measurement Sensor Edition Ver.1.⬜⬜		3 license	–	–	SYSMAC-ME003L

Fiber Cleaner

Item	Recommended manufacturer	Applicable Model			Contacts	Order code
Item	Recommended manufacturer	ZW-8000	ZW-7000	ZW-5000	Contacts	Order code
Fiber Connector Cleaner 2 Place orders in units of boxes (contacting 10 units).	OMRON	Yes	Yes	Yes	OMRON	ZW-XCL
NEOCLEAN-M	NTT Advanced Technology Corporation	No	Yes	No	2 Contacts [Request for an Estimate] http://www.ntt-at.com/product/optical_cleaner/Distributors.html [Request for Information] NTT Advanced Technology Corporation Muza Kawasaki Central Tower, 1310 Omiya-cho Saiwai-ku, Kawasaki-shi, Kanagawa, 212-0014, Japan TEL: +81 44 589 5894 http://www.ntt-at.com/product/optical_cleaner/	ATC-NE-M1
OPTIPOP R1	NTT Advanced Technology Corporation	Yes (Sensor Head only)	No	Yes (Sensor Head only)		ATC-RE-01

How can we help you?

If you have a question or would like to ask for a quote, please contact us or send a request.

+47 22 65 75 00

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Features

ultra high power white light conceptual illustration prod

Ultra-high precision - ultra high power white light

The long-term stable, high power white light source was adopted for the ZW-7000 Series to provide fast responses and stable measurements of low-reflective objects. The ZW-8000 Series incorporates a newly-designed white laser for stable measurement of thin transparent sheets and minute shapes.

Ultra-high photoconductivity - precise core fiber

The fibers specially designed separately for the ZW-7000 and ZW-8000 Series transmit white light to the sensor head even more efficiently and deliver the lights reflected from other layers to the controller ultra-sensitively, enabling more precise measurement.

High resolution - advanced spectrograph Ⅰ/Ⅱ

The spectroscope Advanced Spectrograph, which converts the color wavelength into the distance, offers increased waveform resolution. The ZW-8000 Series with the new Advanced Spectrograph II enables ultra-high-precision measurements.

mega logging memory conceptual illustration prod

25 times faster data processing speed – high speed processor

The new processor was designed to increase processing speed for high precision measurements, from white light emission through sensing and processing to data logging.

Large logging capacity - Mega logging memory

The memory capacity was greatly increased to log, process and store up to 2,000,000 values obtained by high-speed sampling.

High sensitivity - High speed CMOS

The CMOS for the ZW-8000/7000 Series were optimized to measure any object more precisely, sensitively, and stably.

advanced ocfl module conceptual illustration prod

Low aberration - Advanced OCFL module

The OCFL module that controls the focal point for each wavelength of white light was further developed. Its multi-lens structure reduces aberration to 1/4 to provide stable, high-resolution measurements, without compromising its compact design.

ultra-precision machining and mechanical design conceptual illustration prod

Ultraprecise - Ultra-precision machining and mechanical design

The ultra-precision machining technology and ultra-precision mechanical design minimize the housing while giving a lens diameter sufficient for high-precision measurements.